Marble sold by the roll / Innovative, ceramic-based wall covering
Geschrieben am 07-06-2006 |
Dusseldorf, Germany (ots) -
- Cross-reference: photo (The Miller family) is available at http://www.presseportal.de/galerie.html
The Miller family is very happy - the cottage in the country, a small garden with a sandbox and a swing for the children, the freshly tiled terrace - everything looks great. The only job that Peter Miller, a painter and decorator by trade, has to finally get round to doing is the bathroom.But tiling is not exactly something he's crazy about. After all, cutting tiles is really tough going. Sometimes they seem to have a mind of their own. And the joins only look good if they run precisely parallel to each other. But Peter has found the solution for his problem at the Home Textiles trade fair in Frankfurt. Made by Degussa AG (Dusseldorf), the product is brand new on the market and offers a number of advantages. Mary Miller was able to choose the color shade she wanted, so she went for Marble 501. Applying the covering was child's play for Peter - after all, he's a professional. It took him just one day to get the bathroom gleaming in a beige-green shade with orange marbling. And the wall covering not only looks superb, it also meets all the norms for fittings and fixtures in damp locations - even the spray from the shower wont damage the special wall coating. Three-year-old Lisa Miller has already tried it out - she wants to be a firewoman when she grows up.
- Cross-reference: 2 photos (Water doesn't stand a chance) are available at http://www.presseportal.de/galerie.html
The covering is highly water-resistant, and this is just one of the many advantages that the materials ceramic basis provides, together with a number of completely new properties. Ceramic has always been regarded as a tough, hard and brittle substance. After all, that's why cups and plates shatter when they fall on the floor. So it's absolutely not something you can simply roll up or apply to a wall using a brush or a paint roller. And yet that is precisely what Creavis Technologies & Innovation (Marl) has managed. The Research and Development unit of Degussa AG, the world's leading specialty chemicals company, has brought a flexible ceramic onto the market, sold under the name ccflex, which can compete with tiles and conventional wallpapers as a hard-wearing, easy-care wall covering.
Because it is ceramic, ccflex is scratchproof and impact-resistant, resistant to chemicals and stable under ultraviolet sun rays. It is also fire-resistant.Above all, however, it is water-resistant yet can still breathe - thats a major difference from PVC and vinyl wallpapers,one that is particularly important in the bathroom.And it has yet another benefit: Our product is easy to handle, because it is sold by the roll, says Michael Schulze, the Creavis man responsible for the sale and marketing of ccflex. Because there are no joins when the material is applied, there are far fewer hiding places for dirt to gather or mold to form. The covering is normally applied using a traditional dispersion adhesive, which is yet another advantage - when the Millers move house or redecorate, they can simply remove the wall covering again. So that means no more tedious dampening the wallpaper and then scraping it off.
- Cross-reference: photo (Withstands the test of fire) is available at http://www.presseportal.de/galerie.html
Tailor-made properties - largely germ-free and highly dirt-resistant
The properties of the product can be extensively customized to suit particular purposes. For example, the properties can be adapted to help significantly reduce the spread of bacteria and also to prevent mold from forming. In addition, the flexible ceramic can be equipped with other functional surface properties. It is, for instance, particularly easy to clean. Young Lisa Miller has been showing off her creativity here as well - the murals her mother doesn't seem to particularly appreciate can easily be removed. Child's play actually. Other applications for ccflex could include wall coverings in living areas, workrooms and sanitary units, and as decorative elements in buildings. As a response to all these potential uses, ceramic surfaces are already available in a wide range of colors and designs. And the Creavis team is hard at work developing different designs to meet specific requirements and habits in the USA, Great Britain and Germany.
- Cross-reference: photo (Four layers make up the "marble by the roll) is available at http://www.presseportal.de/galerie.html
ccflex is based on a technology developed and patented by Degussa in its Science to Business Center Nanotronics (Marl). It enables a ceramic coating to be applied to a flexible carrier material, such as a nonwoven polymer, in a continual process, with additional anorganic covering layers then added. This unique process has major advantages: normally, ceramic materials only achieve their strength and durability at high temperatures. Experts refer to this process as sintering. We have succeeded in greatly reducing these temperatures which otherwise would mean high energy consumption,explains Dr. Martin Wille, in charge of production and technology in the ccflex unit. Thanks to the special expertise of Degussa, the ceramic can be anchored and hardened onto the synthetic matrix at temperatures of just 250 degree C approximately - up to 1,000 degree C lower than before. The process involves a special kind of adhesion or bonding between the carrier and coating; the material is ceramicized.Once the surface has been printed to requirements, a transparent topcoat is applied. The entire process is patented, as is the special application.
Can be printed on or colored to provide a broad scope for design
The ceramic material, which consists of a mix of different metal oxides, can even be colored or stained. Alternatively, after thermal treatment patterns or motifs can be applied to the material, a job which is handled by the partner company Kreativa Tapeten GmbH (Hohenberg, Fichtelgebirge). Conventional printing processes such as Flexodruck can be used to decorate the material in this fashion. Finally, the waterresistant topcoat is in all cases added to seal the surface, and a coating is then added to the reverse side of the material for adhesion purposes. After the product has undergone quality controls, the partner company assists in cutting it to standard measurements and packaging it ready for shipping. We are currently manufacturing 25 meter rolls in 70 cm widths. We will also have 100 cm widths available by the end of the year, Schulze says. In the meantime, Creavis has aquired another production line which will be placed in its own hall and come on stream this year.This production line will be able to produce rolls in widths of up to 150 cm. In turn, it should enable the company to tap into new markets for coating furniture or work surfaces.
- Cross-reference: photo (Layer control) is available at http://www.presseportal.de/galerie.html
In order to protect its know-how in flexible ceramics, Degussa is handling the marketing of the new product itself. Due to the remarkable response over the past few months at the Material Vision and Home Textiles trade fairs, the company intends to sell more than one million square meters by the end of 2007. Initially, potential customers include architects, specialist plants and major housing construction companies. The housing construction company Rhein-Lippe, a part of the RAG Group, has already indicated its interest in the product,and would like to renovate its housing stock using ccflex. In addition to its excellent property profile, it offers one more significant advantage:the wall covering that originated in Marl can be worked more rapidly and more affordably than tiles, which have to be applied piece-by-piece and then grouted.
The products low weight is another plus. It opens the door to a large number of lightweight construction opportunities in trains, airplanes and ships, where the need is for high functionality combined with a luxury look. There could also be demand particularly in the premium segment - meaning cruise ships or first class in trains and airplanes - especially as the ceramic material should receive a high fire protection rating. In ccflex Degussa has developed an innovative product that promises a high market potential. The first samples tried out by possible users met with great interest. Soon it might not be just the Miller family that finds their new marble bathroom exciting. The professional painter and decorator already has a good idea how he is going to convince his customers as well: If necessary, Ill bring them home with me and show them - that will definitely work.
Degussa is the global market leader in specialty chemicals. Our business is creating essentialsinnovative products and system solutions that make indispensable contributions to our customers success. In fiscal 2005 around 44.000 employees world-wide generated sales of 11.8 billion euros and operating profits (EBIT) of 940 million euros.
The press release photos are available for download on our web site: www.degussa.com/en/press
The material may be reproduced free of charge, provided the source is stated
Originaltext: Degussa AG digital press kits: http://presseportal.de/story.htx?firmaid=18754 press kits via RSS: feed://presseportal.de/rss/pm_18754.rss2 ISIN: DE0005421903
Contact: Hannelore Gantzer Spokeswoman Corporate Communications T +49-211-65041-368 F +49-211-65041-527 hannelore.gantzer@degussa.com
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